Wednesday, September 30, 2009

incremental encoders

Incremental encoder

The incremental encoder, sometimes called a relative encoder, is simpler in design than the absolute encoder. It consists of two tracks and two sensors whose outputs are called channels A and B. As the shaft rotates, pulse trains occur on these channels at a frequency proportional to the shaft speed, and the phase relationship between the signals yields the direction of rotation. The code disk pattern and output signals A and B are illustrated in Figure 5. By counting the number of pulses and knowing the resolution of the disk, the angular motion can be measured. The A and B channels are used to determine the direction of rotation by assessing which channels "leads" the other. The signals from the two channels are a 1/4 cycle out of phase with each other and are known as quadrature signals. Often a third output channel, called INDEX, yields one pulse per revolution, which is useful in counting full revolutions. It is also useful as a reference to define a home base or zero position.

Figure illustrates two separate tracks for the A and B channels, but a more common configuration uses a single track with the A and B sensors offset a 1/4 cycle on the track to yield the same signal pattern. A single-track code disk is simpler and cheaper to manufacture.

The quadrature signals A and B can be decoded to yield the direction of rotation as hown in Figure 6. Decoding transitions of A and B by using sequential logic circuits in different ways can provide three different resolutions of the output pulses: 1X, 2X, 4X. 1X resolution only provides a single pulse for each cycle in one of the signals A or B, 4X resolution provides a pulse at every edge transition in the two signals A and B providing four times the 1X resolution. The direction of rotation(clockwise or counter-clockwise) is determined by the level of one signal during an edge transition of the second signal. For example, in the 1X mode, A=with B =1 implies a clockwise pulse, and B=with A=1 implies a counter-clockwise pulse. If we only had a single output channel A or B, it would be impossible to determine the direction of rotation. Furthermore, shaft jitter around an edge transition in the single signal woudl result in erroneous pulses..


(Materials taken from Introduction to Mechatronics and Measurement Systems, Histand & Alciatore, 1999 McGraw Hill)

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